Value Engineering Value Analysis

Topics: Cost accounting, Welding, Stainless steel Pages: 24 (4509 words) Published: July 30, 2013
VE/VA
Maricar “Rica” Misola MEP. IE “ Its not about Aptitude but Attitude that determines your Altitude”

PROCESS VA/VE

PRODUCTION PROCESS FLOW

Quality Inspection

Quality Inspection

Quality Inspection

Slotted Rack Old and New Design

Old Design (New Materials)
Job Category

Verb

Noun

Stan Remarks Rounded T dard Rounded Normal Normal Allowa Stan on Waste Standard Rating Resource Time Cycl Cycle Cycle Cycle Cycle average Standard Time Min Max Range Abnormal Time in Time In nce dard Time for 3 4 5 IN Factor Names in e1 2 for Estimates Values and minutes Hours Factor Time Estimate minutes Hour (Minutes) Variability s (HR) s 120 79 21 25 18 60 478 911 120 80 22 25 18 60 478 913 120 79 21 25 18 60 478 911 100% 100% 100% 100% 100% 100% 100% 100% 120 79 21 25 18 60 478 901 2.00 Archie 115% 138 2.30 1.31 calope/roden 115% 91 1.51 0.35 calope 115% 24 0.40 0.42 JOELLAN 115% 29 0.49 0.30 CALOPE 115% 21 0.35 2.50 2.00 0.75 1.00 0.50 1.25 10.00 20

Stan dard Man pow er

Ridings Riding Equipment 120 120 120 120 120 120 Preparation Preparing Equipment 79 79 79 77 80 77 Preparation Cut Sheets 21 21 21 22 22 21 Preparation

150.00 1 120.00 1 45.00 2 60.00 1 30.00 1 75.00 2 600.00 1 1,185.00 9

Preparation Preparation Assembly Finishing Total:

Cutted (2B )Stainless Sheet Stainless Notch steel stainless Bending sheet Product Assemble Materials Finishing Equipment Belting

25 18 60

25 18 60

25 18 60

25 18 60

25 18 60

25 18 60

1.00RODEN/ARCHIE15% 69 1.15 1 7.96 15 RANDY 120% 573 9.55 116% 1047 17.45

478 478 478 478 478 478 911 911 911 910 913 909

New Design (Slotted Rack)
OBSERVATION DATE: DEC 2009 PROCESS NAME: PRODUCTION PROCESS CATEG ORY WORK ELEMENTS Job Category

Verb

Noun

PRODUCT NAME : SLOTTED RACK ANGULAR LEGS (NEW DESIGN) OBSERVER: RICA MISOLA RESULTS OF CALCULATION RESULTS OBSERVA TION Remarks Stan Rounded T Stan on Norma dard Round Standard Normal dard avera Allowa Stan Cycle Cycle Cycle Cycle Cycle Rang Waste Rating l Time Resource Time ed Time for Min ge IN Max nce dard Abnormal Factor Time in Stand Estimate Man 1 2 3 4 5 e In Names in minut minutes pow Factor Time Values s Hours Hour ard es and Time (Minutes) er s Variabilit for 149 149 10 150 120 138 10 150 150 148 10 150 130 140 10 150 150 148 10 150 120 138 10 150 140 145 10 150 150 149 10 150 135 144 10 150 100% 100% 100% 100% 140 145 10 150 2.33 Archie 115% 161 3 3 0 3 2.70 1.00 0.25 3.00 162.00 60.00 15.00 180.00 1 1 2 1

Ridings

Riding

Preparation Preparing Preparation

Cut Belting

Preparation

Preparation Preparation

Punch Notch

Preparation Bending Assembly Assemble Finishing Total:

Finishing

Equipmen t Equipmen t Sheets Cutted (2B )Stainless Sheet Turret Machine Stainless steel stainless sheet Product Materials Equipmen t

2.41 calope/roden 115% 166 0.17 calope 115% 12

2.50 JOELLAN 115% 173

90 3 55 80 71 757

90 3 55 79 71 716

90 3 55 78 71 755

90 3 55 80 71 729

90 3 55 80 71 757

90 3 55 78 71 716

90 3 55 79 71 743

90 3 55 80 71 757

90 3 55 79 71 737

100% 100% 100% 100% 100% 100%

90 3 55 79 71 743

1.50 FELINOR 115% 104 0.05 CALOPE 115% 3 63 95 85

2 0 1 2 1 14

1.75 0.25 1.25 1.75 1.75 8.75

105.00 15.00 75.00 105.00 105.00 525.00

1 1 2 1 1 9

0.92 RODEN/ARCHIE15% 1 1.32 1.18 12.38 RANDY FELIX 120% 120%

116% 861

Old Design (Slotted Rack)using Scrap
OBSERVATION DATE: DEC 2009 PROCESS NAME: PRODUCTIONPROCESS CATEGORY WORK ELEMENTS

Job Category

Verb

Noun

Cycl e1

Ridings Riding Equipment 120 Preparation Preparing Equipment 84 Preparation Cut Sheets 21 Preparation

SLOTTED RACK TUBULAR LEGS (OLD DESIGN) RICA MISOLA RESULTS OF CALCULATION RESULTS Remark s on T average Waste Rating Normal Normal Resource Allowa Cycle Cycle Cycle Cycle Min IN Max Range Abnorm Time in Time In nce 2 3 4 5 Factor Names minutes minutes Hours Factor al Values and 120 120 120 120 120 120 120 120 100% 120 2.00 Archie 115% 80...
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